A couple of comments questions on this...
ambishop said:
The Cats DO GO OUT with this BMW engine. Do a search for BMW M62 engine Cats.
If the cats go out with this engine, either there is a problem with the cat, or the engine has a serious problem related to the emissions control. Either way, the feds would not be too happy or tolerant of either being a design trend.
ambishop said:
Cats are killed in this motor due to leaking valve cover gaskets that foul spark plugs and then dump unused fuel into the cats. The hot cats ignite the fuel and blow out the cats.
A leaking valve cover gasket would not foul a plug. It would give you an oil leak, but not past the plug into the cylinder. A fouled plug would show up long (OBD) before destroying a catalytic converter, unless the vehicle is driven during a catastrophic failure that could flood the converter, like a failed ignition coil.
ambishop said:
There are a couple tests. The most common is the rattle test. Hit the cat.... does it rattle.
As secure as the converters are, you'd really need to whack them pretty hard to shake anything loose in there. Probably damage it more from beating it than the misfire/flooding. If the ceramic/platinum honeycomb is broken loose, you would likely hear a momentary rattle from normal operations, like when you start the engine or rev the engine.
ambishop said:
If you have a good dealer. Take the truck to them and tell them that you hear a rattle from the exhaust. If it is going bad and you keep complaining they typically can find it
Anything related to emissions control has a mandated warranty period that exceeds the standard warranty; check your owner's manual for details. It includes things like the EGR, catalytic converters, things that keeps the vehicle environmentally friendly. Mandated by the federal government. The converters will theoretically last forever, but with age, events and impurities, the may eventually go out. But unless you have a really bad misfire problem that you don't get fixed, or contaminated fuel, maybe a little diesel, it should easily last well beyond 80k miles. n Not that it's impossible, but... They're not cheap either, due to the platinum.