Testing Alternator and Regulator
Start the engine and run it at about 3000 rpm with all electrical accessories turned off. Set the voltmeter to the DCV scale and measure the voltage between the positive and negative terminals of the battery. Make sure that the tester is connected to clean areas of the terminals. A reading between 13.5 to 14.5 volts indicates a correctly operating system. A reading higher than 14.5 volts most likely indicates a faulty voltage regulator.
A reading below 13.5 volts means that the battery is not being adequately charged because either the regulator or the alternator is faulty. To determine which, keep the car running at about 3000 rpm and turn on all electrical accessories, then check voltage across the battery. A reading that is the same as the first most likely indicates a faulty regulator. A reading that is lower most likely indicates a faulty alternator.
Testing Current Drain
If tests show that the alternator and regulator are operating correctly, but the battery still continually runs down, there may be a short in the electrical system causing a continuous current drain.
To test for current drain, turn off the ignition switch, the radio, and all lights. Disconnect the clock, if so equipped, by removing its fuse. Turn on the switches for the heated rear window and, if applicable, the air conditioning; this will determine if the load reduction relay is faulty. Disconnect the negative (-) cable from the battery and connect a test light between the cable and the negative post. If the test light comes on, some electrical accessory or a short in the electrical system is draining current from the battery. Isolate the faulty circuit by removing and replacing the fuses one at a time. When the test light goes out, the circuit with the short is located. If no fault is found in this way, a fault may exist in the components without fuses, such as the alternator, the starter motor, the ignition system, and the instrument cluster. Disconnect the items one at a time until the test light goes out.
Low level current drain may not be detectable with a test light. If the light does not come on, but a current drain is still suspected, repeat the test using an ammeter set to the 0 to 200 mA range.