I thought I would add my 2 pennies to this thread based on the original post. I have just gone through this exact same issue with my '02 P38 4.6 and thought I would pass on a few things that I learned..
When you use the head gasket repair stuff ALWAYS change your oil afterward.. Why? Because if there is the slightest leak from the water jacket into the oil system, the sodium silicate in the repair solution will set solid on contact with oil.. (I later learned that this is how they disable the engines on cars traded in on Obama's Cash for Clunkers program - interesting youtube videos on the subject!)
How do I know personally? Well, my symptoms were identical to Max's, I used the CRC Nanotechnology Head Gasket Repair stuff (bright green bottle) I too followed the instructions to the letter and even called their tech support as the P38 doen't have a removable thermostat.. As a side-note, my engine showed no evidence of water in the oil, just water vapor out of the tailpipes and pressuizing water system.
As the car was idling waiting for the stuff to do it's magic, I heard a couple of light lifter taps - I didn't think too much about it as I had never just let the Rover idle for 30 mins and figured it would be the lower oil pressure for an extended period that caused the lifters to not fill correctly.
Anyway, next step is to empty system and allow the liquid glass repair stuff to cure overnight.
Next day, I flushed the coolant system out a lot and fired up the Rover. Bingo - no head gasket leak!! Oh was I happy... for about 5 minutes... I took it out for a drive and within a mile I stopped at a red light.. Lifters were rattling like hell - all 16 of them! I turned around and headed straight home. As I pulled up, I saw something that I had not seen in years - a flickering oil light. Shut her down right away and took the Audi to pick up engine oil flush, oil, filter etc.
I changed the oil, and when I fired it up - no oil pressure. So, forgetting the newer motors are different from the old 3.5 rover that could suffer from a not so self-priming oil pump, I took an external hand pump and proceeded to force oil through cooler lines, filter housing ports etc etc (Hey -I was desparate!)
I started it up and I had oil pressure again, but still quite noisy top end. I let it idle, even reved it a couple of times to try to get the lifters to fill up.. No joy. Then the oil light came on again..
I put it on the back of a flatbed and off to my mechanic it went..
Well, so much for the head gasket sealant saving me a motor tear down!!
By chemical analysis of the oil I drained after the treatment (I have to admit now that it felt kinda sticky compared to the fresh stuff) - it turned out it was contaminated with the sodium silicate liquid glass.
The tiny bit of liquid glass that must've seeped into the oil caused the oil the thicken enough that in tighter gaps like lifters, it couldn't flow.It also seized the oil pressure relief valve too which was the ultimate cause of no pressure building.
Bottom line, if I had changed the oil before firing it back up, I would've been fine. As it turned out, when the motor was torn down, the liner on #7 cylinder had slipped down by a few thou, it was not a head gasket at all..
I am almost through with having my freshly rebuilt heads bolted to a new short block and installed.. All in all, I shouldn't have been so **** lazy and not pulled the heads off in the first place! Nice to know the liquid glass sealed a liner problem though!
What I will also say is this, if a shop quotes a fortune to do a head gasket job on a Rover - take it elsewhere.. As my mechanic put it, of all the engines out there today, the Rover V8 is a 40 year old pushrod lump, not some whizzy multivalve unit designed by rocket scientists (like my A8). There is no reason that it should cost 2k to change head gaskets on an engine like this. No wonder people (me) throw a $30 fix in there and hope for the best. :shock:
Hope this helps someone.
Dan.