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2001 P38 4.6SE Bosch

headlamps came on uncommanded after a normal commuting day and will only turn off when I disconnect the negative battery terminal.

I have tried multiple combinations of key-in, engine-on, headlamp switch-on/off to try and get them to turn off while the battery is still connected to no avail.

any ideas?
 

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You could just pull the fuses for headlamps instead of removing batt term, which can lead to other issues.......
The headlights are controlled by the Becm. Has there been any moisture in the area under the passenger seat? Rodents gnawing on wiring? Could also be corrosion / moisture in a connector. Check Rave for locations of connectors associated with headlamp switch.
 
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